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Rehabilitation of Dryer 1 Ceiling for Anderson Custom Processing


Client Information:

  • Client Name: Anderson Custom Processing, Inc.
  • Address: 220 Serv-Us Street, Belleville, WI 53508
  • Primary Contact: Kenny Eggestein
  • Alternate Contact: Kyle Jacobs

Description of Work: Anderson Custom Processing, Inc. contracted TMI Coatings, Inc. (TMI) to undertake a comprehensive rehabilitation project for Dryer 1 Ceiling. The scope of work included demolition, repairs, and coating to enhance the facility’s ceiling’s structural integrity and aesthetic appeal.

Project Specifications:

  1. Demolition and Surface Preparation:
    • TMI commenced the project by removing the existing ceiling board in designated areas, preparing the surface by power tool cleaning, and solvent wiping to eliminate loose foreign materials, rust, and old coatings.
  2. Repairs:
    • Utilizing high-quality materials such as SikaQuick VOH and MasterSeal NP1, TMI performed repairs to address any structural deficiencies and ensure the longevity of the ceiling.
    • The application of a scratch coat over metal lath facilitated the filling of voids and provided a sturdy foundation for subsequent coatings.
  3. Coating Application:
    • TMI applied Macropoxy 646 and a food-grade approved elastomeric coating in multiple coats to the entire ceiling surface, including the dryer ring, ensuring a uniform and durable finish. The elastomeric coating not only enhances the visual appeal but also offers protection against environmental elements and extends the lifespan of the ceiling structure.
  4. Gap Filling:
    • Addressing the gap between the upper floor and the metal plate was a crucial aspect of the project. TMI filled the gap seamlessly, ensuring structural integrity and safety.

Project Execution and Client Satisfaction:

The installation of metal lath, application of repair mortar, and coating procedures were carried out safely and with attention to detail, minimizing disruptions to the client’s operations. Upon completion of the project, Anderson Custom Processing, Inc. conducted a thorough inspection and expressed satisfaction with the quality of work.

old ceiling around a tank failing

With over 35 years of experience, TMI Coatings will have your project completed on time and within budget. Contact us today at 651-452-6100 for your free, no-obligation quote.

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